KCM Unveils First-Ever Maximum Demand SCADA System to Slash Energy Costs
Konkola Copper Mines (KCM) has launched its first Maximum Demand Supervisory Control and Data Acquisition (SCADA) system, designed to monitor and control power demand across substations.
Installed in partnership with BBEnergy at a cost of US$265,000, the system aims to optimise energy use and cut operational costs.
Speaking at the Central Energy Control Room in Nchanga, Acting CEO Malcolm Mewett said the system allows KCM to control power usage and ensure the company only pays for energy consumed.
“This advanced system helps the team stay within daily and monthly maximum demand limits, improving cost accountability,” he explained.
Acting General Manager Power and Energy Likonge Makai Mulenga highlighted that the platform enables proactive load management, reduces energy waste, and enhances efficiency.
She estimated that the system could save nearly US$1 million per month by avoiding over-demand scenarios.
KCM Manager Power and Energy Daniel Ngwata added that the SCADA system offers real-time monitoring of energy usage across all business units, sending alerts via SMS and email for immediate intervention.
BBEnergy Senior Project Engineer Leon Erasmus said his team will implement remote configuration, enabling WhatsApp and email notifications, automated reporting, and full system automation, followed by operator training.
